Batch Reactors

Type of Reactor

Characteristics

Simple Batch

Reactor is charged via two holes in the top of the tank; while reaction is carried out, nothing else is put in or taken out until the reaction is done; tank easily heated or cooled by jacket



Kinds of Phases Present

Usage

Advantages

Disadvantages

1. Gas phase

2. Liquid phase

3. Liquid Solid

1. Small scale production

2. Intermediate or one shot production

3. Pharmaceutical

4. Fermentation

1. High conversion per unit volume for one pass

2. Flexibility of operation-same reactor can produce one product one time and a different product the next

3. Easy to clean

1. High operating cost

2. Product quality more variable than with continuous operation

General Mole Balance Equation

 

Assumptions

1) No inflow or out flow FA0 = FA = 0

2) Well mixed

Constant volume V = V0 (e.g. Liquid Phase or Gas Phase in a steel container)

In terms of conversion

The reaction time necessary to reach a conversions X in a batch reactor is

. The following table gives reaction times for first (–rA = kCA) and second (–rA = k) in a batch reactor

The following table gives the various times necessary to process one complete batch.

Examples:

Batch Reactor Times

Batch Reactors with a Gas Reaction

 



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