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Example Problem - Pyrolysis of Benzene

Aspen Plus will be introduced with benzene pyrolysis reaction in a plug flow reactor in this tutorial. The next three pages will present the details and the data.

Diphenyl (C12H10) is an important industrial intermediate. One production scheme involves the pyrolytic dehydrogenetation of benzene (C6H6) [1]. During the process, triphenyl (C18H14) is also formed by a secondary reaction.

The reactions are as follows:

(1)

(2)

Substituting the symbolic IDs A = C6H6, B = C12H10, C = C18H14 and D = H2

(3)

(4)

Murhpy, Lamb and Watson presented some laboratory data regarding these reactions originally carried out by Kassell [2]. In these experiments, liquid benzene was vaporized, heated to the reaction temperature and fed to a plug flow reactor (PFR). The product stream is condensed and analyzed for various components. The results are tabulated in Table 1.

Table 2 Laboratory data for P = 1 atm.

Temperature

(°F)

Flow rate

(lbmole/hr)

yA

yB

yC

yD

1400

0.0682

0.8410

0.0695

0.00680

0.0830

1265

0.0210

0.8280

0.0737

0.00812

0.0900

1265

0.0105

0.7040

0.1130

0.02297

0.1590

1265

0.0070

0.6220

0.1322

0.03815

0.2085

1265

0.0053

0.5650

0.1400

0.05190

0.2440

1265

0.0035

0.4990

0.1468

0.06910

0.2847

1265

0.0030

0.4820

0.1477

0.07400

0.2960

1265

0.0026

0.4700

0.1477

0.07810

0.3040

1265

0.0007

0.4430

0.1476

0.08700

0.3220

1265

0.0003

0.4430

0.1476

0.08700

0.3220

Additional data

 

A = C6H6       B = C12H10       C= C18H14       D = H2

 

The reactor tube dimensions:

 

L = 37.5 in, D = 0.5 in

 

Rate laws

 

 

Specific reaction rate constants

 

 

Equilibrium constants

 

 

Parameter values

E1 = 30190 cal/mol           A1= 7.4652E6 lbmole/h/ft3/atm2

E2 = 30190 cal/mol           A2= 8.6630E6 lbmole/h/ft3/atm2

 

A' = -19.76               A''=-28.74

B' = -1692                B''=742

C' = 3.13                  C''= 4.32

D' = -1.63E-3           D''=-3.15E-3

E' = 1.96E-7            E'' = 5.08E-7

 

P = 14.69595 psi         R = 1.987 cal/mol/K

 

Exercise

 

Follow the instructions during the lab session and use the handouts to replicate the data presented in Table 1 for T = 1400 °F and P = 1 atm using Aspen Plus™. What is the percent difference between experimental and simulated mole fractions?

 

References

 

[1]H.S. Fogler, Elements of Chemical Reaction Engineering, 3rd ed., p.77-79, Prentice Hall, New Jersey, 1999.

[2]G.B. Murphy, G.G. Lamb, and K.M. Watson, Trans. Am. Inst. Chem. Engrs., (34) 429, 1938.

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